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Process Control Plan Audit

Process Control Plan Audit Summary Sheet Date: Supplier Name: Mfg. DUNS: Auditor: (SQE, SQI) Auditor: E-Mail: Part Number (s): Drawing Date: PPAP/Interim/Benestare Status: Creativity Team: Reason For Audit: Type of Audit: Driver of Audit: Future Initial Launch Follow Up Current

Supplier Phone: Plant Location & Country: Auditor Phone: Division: Part Name: EWO #: / ODM # Model Year: Commodity: Partial Other

Eng. Change Level: Program

Safety Related Part ? Product Validation/Qualification Complete:

Yes Yes

No No

N/A N/A

Run at Rate (GP9 Attachment B) Mgmt. Request CSL-1 Critical Fastener (D02) Line /Cell

APQP Confirmation Top Focus Component Check Plan

Plant Request CSL-2 D/PFMEA

Run @ Rate Major Disruption DD&W

CPIP/Warranty Shutdown/Start Up Audit Other Quality System - Ongoing Documentation

Focus of Audit: Approved

Part / Assembly

Operation / Machine

Complete Mfg. System

Approved, but need Documentation

Not Approved

Follow-Up Audit Date:

TECHNICAL INFORMATION AVAILABILITY 1. Are actual drawings available at production faculty with the latest change level? 2. Does the supplier have the final customer approved drawing? 3. Is the print complete (Tolerances, GD&T, Correct Datums, KPCs, etc.)? 4. Are all technical regulations/CTS/SSTS available? 5. If supplier is design responsible, has DFMEA been used to develop the PFMEA? QUALITY SYSTEM DOCUMENTATION 6. Is a Process Flow Diagram available? 7. Does the Process Flow Diagram include receiving? 8. Does the Process Flow Diagram include rework? 9. Does the Process Flow Diagram include scrap? 10. Does the Process Flow Diagram include gauging/inspection? 11. Does the Process Flow Diagram include shipping? 12. Does the Process Flow Diagram include labeling and Part ID at receiving, WHIP, finished good and shipping areas? 13. Is there a PFMEA available? 14. Is the PFMEA acceptable (RPNs, numbers match Process flow and include KPCs/PQCs/KCCs)? 15. Is there any evidence that it is kept up to date? 16. Is there a Process Control Plan (PCP) available? 17. Is the Process Control Plan (PCP) acceptable (numbers match PFMEA and Process Flow, including KPCs/PQCs/KCCs, GP-12 if applicable and latest EWO/ODM included)? 18. Are all "Current Controls" listed on the PFMEA detailed on the Control Plan? 19. Are process controls in place in the PCP to address the high PFMEA Risk Priority Numbers? 20. Is there a procedure/process for Continuous Improvement for Risk Reduction? 21. Are KPCs/PQCs/KCCs called out on the PCP? 22. Are sample sizes and check frequency for each operation reasonable?

Yes

No

N/A

Comments

Revised 01-21-05

Process Control Plan Audit

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